Since no solvents are used in its application, negligible amounts of volatile organic compounds (VOCs) are released into the atmosphere. The existing regulations have value as guidelines and checklists. 2002. General dan-gers General in- formation . within an enclosed spray booth or in an open-faced booth. Crystalline silica can cause lung cancer, silicosis, chronic obstructive pulmonary disease and kidney disease in workers. All metallic parts of the drying apparatus shall be properly electrically bonded and grounded. "OSHA standards are in place to protect workers from predictable and preventable injuries and illnesses, and the company ignored these standards at the expense of worker safety.". Listed. OSHA & ANSI Compliant – PS DOORS ladder safety gate meets OSHA 1910.28, 1910.29, ANSI A1264.1 & A14.3. Because personnel are at risk of injury while powder coating, it's imperative that they wear appropriate disposable protective clothing and PPE to ensure their safety. For example, OSHA allows 10 milligrams per cubic … The drying apparatus shall contain a prominently located, permanently attached warning sign indicating that ventilation should be maintained during the drying period and that spraying should not be conducted in the vicinity that spray will deposit on apparatus. Any hose showing material deteriorations, signs of leakage, or weakness in its carcass or at the couplings, shall be withdrawn from service and repaired or discarded. The spray enclosure will be purged of spray vapors for a period of not less than 3 minutes before the drying apparatus can be energized. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. Such valves shall be kept shut when spraying operations are not being conducted. Surfaces shall be cleaned in such manner as to avoid scattering dust to other places or creating dust clouds. 55 lb box. Qty (lbs): Add to Cart. Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. PF: How do the regulations from agencies like OSHA relate to safety around a powder coating operation? If combustible construction is provided with the following protection applied to all surfaces within 18 inches, clearances may be reduced to the distances indicated: All containers or piping to which is attached a hose or flexible connection shall be provided with a shutoff valve at the connection. Powder Coating Finish Problem 1 – Pin Holes in your powder finish Pin holes look exactly as they are described, dimples and dots all over the surface of what should be a smooth glass like appearing finish. Electrostatic apparatus shall conform to the requirements of paragraphs (h) and (i) of this section; Drying, curing, and fusion apparatus shall conform to the requirements of paragraph (j) of this section; Automobile undercoating spray operations in garages shall conform to the requirements of paragraph (k) of this section; Powder-coating equipment shall conform to the requirements of paragraph (l)(1) of this section. Only equipment of a type approved for Class I, Division 2 hazardous locations shall be located within 18 inches of floor level. A discussion started in 2002 but continuing through 2017. The department's Reasonable Accommodation Resource Center converts departmental information and documents into alternative formats, which include Braille and large print. Electrostatic fluidized beds and associated equipment shall be of approved types. This guidance outlines good control practice and is intended for employers. The Volatile Organic Compound (VOC) and Hazardous Air Pollutant (HAP) content of these coatings are regulated at the Federal, State, and local levels. Dust explosion and fire hazards: Processes which involve mixing air and combustible organic powders can be dangerous. OSHA's Silica Push. While powder coating does not have the harsh chemical odor of liquid paint, it is still comprised of compounds that are hazardous for your body. A. Powder materials do not have vapor like liquid paint, so the challenge is to reduce exposure to the dust and avoid inhalation. OSHA cited the sandblasting and powder coating company for exposing workers to toxic chemicals, including silica, beyond established occupational limits. OSHA currently enforces 40-year-old permissible exposure limits for crystalline silica in general industry, construction and shipyards that are outdated, inconsistent between industries and do not protect worker health adequately. Occupational Safety and Health Administration, Severe Storm and Flood Recovery Assistance. Electrostatic spraying operations may be conducted with an air velocity over the open face of the booth of not less than 60 linear feet per minute, or more, depending on the volume of the finishing material being applied and its flammability and explosion characteristics. Citations received: Dec. 3, 2015. Various United States authorities recommend that air flow through a powder coating booth and recovery system should be sufficient to insure that the maximum powder concentration will never exceed 50 per cent of the M.E.C. Transformers, powerpacks, control apparatus, and all other electrical portions of the equipment, with the exception of the charging electrodes and their connections to the power supply shall be located outside of the powder coating area or shall otherwise conform to the requirements of paragraph (l)(1) of this section. Filter rolls shall be inspected to insure proper replacement of filter media. The company has 15 business days from receipt of its citations and proposed penalties to comply, request a conference with OSHA's area director, or contest the findings before the independent Occupational Safety & Health Review Commission. The electrical equipment shall be so interlocked with the ventilation system that the equipment cannot be operated unless the ventilation fans are in operation. 1-3 $12.12 4-11 $10.91 12-34 $9.70 35-49 $9.09 50+ $8.48 Packaging Options. Each installation shall be designed and operated to meet the foregoing performance specification. The ventilating system will maintain a safe atmosphere within the enclosure during the drying process and the drying apparatus will automatically shut off in the event of failure of the ventilating system. 5 day lead time. The paint becomes electro-statically charged as it goes through the spray gun. Dispose of Your Excess Powder the RIGHT Way! OSHA cited the sandblasting and powder coating company for exposing workers to toxic chemicals, including silica, beyond established occupational limits. The use of other parts can lead to risk of injury. OSHA Safety Blue Polyester TGIC ENVIROCRON® Powder Coat, Topcoat. The powder coating equipment shall carry a prominent, permanently installed warning regarding the necessity for grounding these objects. All pressure hose and couplings shall be inspected at regular intervals appropriate to this service. Further, workers were not fit tested or medically evaluated for respirators, and the respirators were not properly stored and inspected prior to use. The location of filters in a spray booth shall be so as to not reduce the effective booth enclosure of the articles being sprayed. Exhaust ducts shall be protected against mechanical damage and have a clearance from unprotected combustible construction or other combustible material of not less than 18 inches. Clean filters or filter rolls shall be noncombustible or of a type having a combustibility not in excess of class 2 filters as listed by Underwriters' Laboratories, Inc. Filters and filter rolls shall not be alternately used for different types of coating materials, where the combination of materials may be conducive to spontaneous ignition. The vast majority of powder materials are non-toxic to humans, but the dust particles have sharp edges and they can cause irritation to the breathing passage or eyes. Thoroughly ventilate the drying space before the heating system can be started; Maintain a safe atmosphere at any source of ignition; Automatically shut down the heating system in the event of failure of the ventilating system. Details. Q. U.S. Department of Labor news materials are accessible at For alternative format requests, please contact the department at (202) 693-7828 (voice) or (800) 877-8339 (federal relay). OSHA recently released a proposed rule to protect workers exposed to respirable crystalline silica. If the M.E.C. Safe Powder-Air Concentration. Hangers shall be regularly cleaned to insure effective contact and areas of contact shall be sharp points or knife edges where possible. Powder Coating Safety Considerations Safety is the #1 consideration of powder coaters. V 02/13 Safety regulations General safety regulations • 5 For your own safety, only use accessories and attachments listed in the operating instructions. JANESEVILLE, Wis. – Power Coatings LLC, a company that specializes in powder coating metal parts, has been cited by the U.S. Department of Labor's Occupational Safety and Health Administration for 14 serious safety violations, including failing to protect workers from toxic substances, which can cause cancer, lung impairment and other diseases. The maximum surface temperature of this equipment in the coating area shall not exceed 150 deg. (2) Electrostatic fluidized bed. They are particularly familiar with the Occupational Safety and Health Administration (OSHA), which is dedicated to protecting workers in manufacturing facilities, and the Environmental Protection Agency (EPA), which looks to protect the environment so that individuals can enjoy their surroundings without it adversely affecti… Region 6 News Release: 14-899-DAL May 22, 2014 Contact: Diana Petterson Juan Rodriguez Phone: 972-850-4710 972-850-4710 Email:, Allied Powder Coating cited for 15 safety and health violations by US Department of Labor's OSHA; proposed fines total $55,440 Company cited for failing to protect workers from toxic chemicals. The proposed rule brings protections into the 21st century. OSHA estimates that the proposed rule will save nearly 700 lives and prevent 1,600 new cases of silicosis per year, once the full effects of the rule are realized. Stoppage of ventilating fans or failure of ventilating equipment from any cause. However, they are often inadequate. 1910.107 - Spray finishing using flammable and combustible materials.